Archive for September, 2007

Yard Ramps – Rent or Buy?

September 17th 2007

There are many factors affecting the decision whether to buy or rent a yard ramp. Obviously the primary consideration is whether the requirement to use the device is a permanent or a temporary one.

If the requirement to use a yard ramp is only a temporary one, then the decision to rent is a clear cut one. Several of the largest yard ramp manufacturers will provide their ramps on a short fixed term rental arrangement.

It should though be remembered that delivery of a ramp to the required location, and its return after the rental has finished, is an expensive operation. This cost will reflect disproportionately on very short term rental periods. However, even then the benefits that using a yard ramp provides still make even very short term rentals effective compared to the alternatives of not using a yard ramp.

If the requirement for a yard ramp is a long term one, then the decision of whether to rent or buy is more complex, and depends to a large extent upon the corporate policy of the buyer and their accounting criteria. Many businesses prefer to avoid outright capital expenditure purchases, and instead they take out renewable 12 month rental contracts which are rolled over each time a renewal period comes around.

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Yard Ramp Features

September 11th 2007

Features of yard ramps:

  • Aids the loading or unloading of a standard ISO container, or rear loaded truck, quickly, safely and efficiently without the need for permanent docking bays. 
  • Allows loading or unloading to be achieved by a single forklift operator.
  • Sorts out a container in a fraction of the time it takes with a pallet truck.
  • Mobile – can be used either inside or outside of buildings.
  • Avoids the necessity for expensive permanent concrete docking bays integrated into buildings.
  • Ideal for short term use in peak periods, or on temporary sites etc.
  • Allows more flexible operations for overflow conditions when all regular docking bays are already in use, or are unavailable due to an unexpected breakdown situation. 
  • Promotes safer working practices than having to manually move cargo with a pallet trucks within a container.

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Yard Ramp Reliability

September 7th 2007

Assuming good design and proper manufacture, coupled with proper use by the operator, then yard ramps should last almost indefinitely without needing much attention. However, in the real world this ideal situation very rarely happens.

Occasionally some yard ramp manufacturers do come up with design modifications which have not been well engineered, or they skimp on areas of the construction to save costs. Unfortunately in the long term it is the user that usually picks up the bill for this, as it just reflects in a shorter working life and a greater maintenance cost and downtime for the user. In contrast there are many examples of ramps of traditional proven design from established manufacturers being in service for very long periods without requiring any attention at all.

Given the very high return on investment that using yard ramps for container unloading provides, then it probably makes little sense to make a purchase decision based merely on the lowest initial price, without considering if the lower price is the result of skimped design or manufacture. The economics of using container ramps is such that the consequential cost of not having a ramp available for use due to reliability issues can be more expensive than the initial cost of buying the ramp in the first place. 

The hydraulically operated height adjustment systems used in some yard ramps introduce reliability issues of their own. In some cases this may not be a significant issue at all, but in others it is well known to be a major and costly problem.

Without a doubt the greatest impact on yard ramp reliability is the manner in which they are used. No matter how well designed on manufactured they are, an operator who is determined to test a ramp to destruction can usually do so. Operators should be educated not to see it as a personal challenge to see how fast they can tow a yard ramp over rough ground and how deep a pothole, or how high a kerb it can be bounced over at speed.

Yard ramps are built to a specified design capacity and it is important to always work well within the stated capacity. The shock impact loads resulting from an over enthusiastic forklift driver mounting a ramp at too high a speed can be much greater than expected. Equally it is necessary to consider that some porous loads can be a lot heavier than expected if they have been left outside in the rain for some time. For maximum reliability it is probably better to choose a standard 10T. capacity ramp rather than a light duty 7T. model, even if the expected loads are always expected to be within 7T. The cost difference between the ramps is very small, and yet the effect on improved reliability is very significant.

With ramps that experience a lot of heavy use there can be some deterioration in the decking surface after a long period of use. After a few years it cam sometimes be necessary to have the decking surface replaced, but fortunately this is a quick and easy job to do. 

Depending upon the yard surface and how frequently or roughly a ramp is towed, there can eventually be some deterioration in the tyres used on the wheels. In Europe most use solid tyres, although in North America, some makers provide inflatable pneumatic tyres. Again these are easy an inexpensive to replace, should it even become necessary. 

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Yard Ramp Design

September 2nd 2007

Every manufacturer of mobile yard ramps (container ramps) naturally has their own unique design solutions, but what they all have in common is a need for robust and rigid construction.

The basic layout of all mobile yard ramps is an inclined section of about 9m. length and 2.25m width followed by a flat approach section of about 2.6m length at the top, with a lip to enter into the container or truck being unloaded. Both sides of the ramp are provided with safety raves to prevent forklifts from accidentally driving over the edges. The elevated end of the ramp is supported on adjustable legs with wheels which are used to transport the ramps around. The front end of the ramp is normally provided with some kind of towing hook, or other attachment device, to allow the ramp to be towed by a forklift. The legs are normally adjustable so that the height of the ramp can be raised whilst the truck is put into position and then the ramp is lowered so that the front lip supports the weight of the ramp on the container or truck floor.

The height adjustment mechanism can be hand operated jacks, hydraulic via a hand pump, or occasionally motorised if a suitable electrical or compressed air power source is available for convenient connection.

Some light duty yard ramps have been constructed from aluminium, but although this has weight advantages, aluminium is often not well suited to the rough operating environment and abuse that yard ramps have to withstand. Most yard ramps are therefore constructed from welded steel. Every manufacturer has its own views on the best combination of standard sections and custom manufacture.

There are a variety of choices for the decking material, but as it required to be both tough and non-slip, most makers utilise some form of open grill sheeting supported on a rugged base structure. Non-slip paint finishes on the decking have been tried, but with limited success as they are unable to withstand the conditions of usage for very long.

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